Harley 45 clutch adjustment. This will bring your Clutch to feel like new.

Harley 45 clutch adjustment I then take it for a ride and bring my wrenches to adjust the cable to the sweet spot I prefer. By understanding the components and following the detailed steps outlined, you can maintain your bike’s performance and extend its lifespan. This time in the garage we attempt to install a foot clutch and hand shift assembly for the Harley 45. The process for adjustment is before starting the process you first loosen the clutch cable adjuster backed off all the way. We take you STEP by STEP through the process that gives you Adjusting the clutch on an 07 Roadking same procedure for many other models but always check your manual before wrenching or following my tutorial. Old Harley Davidson Mousetrap (Clutch Booster) adjustment. This critical component of your bike can create a multitude of problems if not maintained properly. Service Manual: The Harley Davidson service manual provides model-specific guidance and specifications, crucial for correct adjustment. Right now, it engages/disengages almost as soon as you start to pull the lever in. what is the difference in the 1/2 to 1 full turn- i May 25, 2007 · How do you adjust the clutch? I just bot an '06 Road King and need to adjust the clutch so the engage/disengage is when you pull the lever in and is close to the handlebar. Video-In this completely free DIY video we show you how to adjust your Harley-Davidson clutch internally. 12. "The three nuts on the hub studs are to set the spring tension Those nuts get adjusted so the back edge of the spring plate (the small plate that the nuts actually ride on) is 1-1/32" from the surface of the pressure plate (the plate under the Feb 9, 2013 · Don`t just adjust the cable, we`re not working on little Hondas. Follow our simple step-by-step guide for a do-it-yourself fix. Aug 28, 2025 · Conclusion To sum up, adjusting the hydraulic clutch on a Harley Davidson using an Oberon Arrow adjustable clutch lever is a simple process that can greatly improve your riding experience. Inspection, Higher Echelon . Feb 1, 2024 · What is a Hydraulic Clutch? A hydraulic clutch uses fluid to work. I am making these adjustments on my 2021 Harley Davidson Road Glide Special. Loosen cable, reset screw, adjust cable. It is a dealer installed new clutch pack with about 5k miles on it. So, how to adjust Harley clutch cable? First, you need to pull up your vehicle’s clutch cable. Next, remove the outer primary cover & gasket and slacken the clutch cable. Using a new gasket, install clutch inspection cover as per factory Learn how to quickly and easily install and properly adjust a clutch cable on a Harley Davidson. Your car shifts gears smoothly because of it. Nov 13, 2025 · Help - 99 Softail Clutch Adjustment - HelpSometimes the balls don't settle into their bottom position. Lock down adjuster nut w/o letting adjuster screw move, etc. No further adjusting needs to be done. Same as always on the settings. Always trying to build a better one. Whether you're a seasoned garage mechanic or a first-time do-it Jul 27, 2025 · The hydraulic clutch system on most Harley Davidson motorcycles self-adjusts automatically through the hydraulic slave cylinder. You will need your service manual for your specific make, model, and year of bike Learn the step-by-step process to correctly adjust the clutch on your Harley Davidson motorcycle in this easy-to-follow DIY guide. Pictured is a 41 clutch, but the same clutch is on the 50. STEP 3: TURN Jul 19, 2025 · To begin adjusting the hand grip clutch lever on your Harley Davidson, gather the basic wrench set, Allen keys, and cable lubricant as essential tools for the adjustment process. Then you loosen the clutch push rod adjuster nut you back off the adjustment then turn in the adjuster until you fell pressure this is the clutch pack separating. I’m wanting it to be adjusted to right off the grip to engage? so would I back the adjuster screw out more to 3/4 to a full turn? or less, to a half of a turn to get it closer to the grip? Jan 19, 2025 · TABLE OF CONTENTS HOW TO ADJUST YOUR CLUTCH ON A HARLEY SPORTSTER WATCH VIDEO: HOW TO ADJUST YOUR CLUTCH ON A HARLEY-DAVIDSON SPORTSTER HOW TO ADJUST YOUR CLUTCH ON YOUR SPORTSTER IN 4 EASY STEPS STEP 1: REMOVE ANY CLIPS OR ZIP-TIES HOLDING THE CLUTCH CABLE, EXPOSE YOUR LOCK NUT / ADJUSTER AND BREAK THE LOCK NUT STEP 2: ADJUST YOUR CABLE, WATCH LEVER PULL IN AS YOU TIGHTEN CABLE. Way better than the oem manual. Now, release the locknut and adjuster both nuts slightly. The manual uses a slide caliper to measure the distance from the pressure plate to the spring backplate. If adjustment is needed, the process involves locating the master cylinder reservoir and checking fluid levels first. 080 of disengagement. Some problems are easily enough fixed on Harley 1941-52 45 WL #101 rocker clutch pedal adjustment WLA Flathead Tatro Machine • 20K views • 11 years ago Video-In this completely free DIY video we show you how to adjust your Harley-Davidson clutch internally. In this article, we will delve into the intricacies of clutch adjustment for Harley Davidson motorcycles, covering both cable and hydraulic clutch systems. (I searched for this topic and In this episode of Beardchanics Garage Lee show us how to adjust the clutch on his Harley Davidson 1200 Sportster Custom XL with very simply tools. A loose shift lever or loose or binding linkage can always be a problem. Conclusion Adjusting the clutch cable on your Harley isn’t just a maintenance task; it’s an essential part of ensuring your motorcycle’s performance and safety. I have experimented with 1/2 to 1 full turn backing off the adjusting screw, and still I don't like the feel. How to adjust clutch on Harley easy way is question we see often. Jun 18, 2008 · Clutch Adjustment Instructions With Photos Expert Village Harley Clutch Pack Adjustment Video (not Sportster specific) Expert Village Harley Clutch Cable Adjustment Video (not Sportster specific) Primary/Transmission Fluid Change: Frequency = 1,000 miles, 5,000 miles, and every 5,000 miles thereafter Primary/Transmission Fluid Change Instructions Using the CABLE adjuster, adjust the clutch cable to 1/16-1/8 inch gap between the clutch cable ferrule and the clutch lever bracket and secure it with the jam nut. 2. May 6, 2023 · In this case, adjusting the clutch or replacing the disks may be the best solution. Clutch. After setting the pushrod, retighten the cable adjuster to remove excess slack. Position the starter clutch gear in your hand with the wide spline of the starter clutch gear bore, vertical and at the top. 4K views 9 replies 4 participants last post by Smokin Sam Oct 11, 2016 Smokin Sam Discussion starter Nov 17, 2020 · 16 street bob what does "half turn" do ? half turn vs full turn does this add more free play respectively? followed normal procedure and used a Barnett tutorial video for installing extra friction clutch pack / clutch adjustment backed off lock nut run down push rod till very slight Sep 27, 2024 · Learn how to adjust the hydraulic clutch on your Harley Davidson with this comprehensive guide! Discover essential preparation steps, necessary tools, and a detailed walkthrough for optimizing your clutch mechanism. Mar 16, 2024 · Just installed a complete clutch booster on a Pan. This video shows the process to adjust the clutch on a Harley Davidson Motorcycle. Manual says to tighten adjuster screw until it makes contact, then back out the screw 1/2 to 1 full turn. Now the clutch starts to engage at little more than half of total movement of the lever. How to Harley Davidson Street Glide Clutch Adjustment. The clutch allows you to connect the motor to the gears at will, and on If your clutch feels like its slipping or your clutch lever doesn't feel like it used to, then you need to watch this video to see if these simple adjustment When servicing the clutch, make sure used nuts have enough drag on the threads to prevent them from losing adjustment. Typical Clutch Parts List for a Harley-Davidson motorcycle This parts list is for typical Big Twin or Sportster clutch. There's a nice section in the old 58-74 Harley Davidson manual on clutch hand booster adjustment, but I'll tell you how I do it. 5/8 is to small and 11/16 was Nov 23, 2008 · Clutch Adjustment Started by Frankie42, November 23, 2008, 08:56:28 AM Previous topic - Next topic 0 Members and 1 Guest are viewing this topic. Dec 18, 2022 · Discussion and tips on tuning and achieving top speed for 45 Flathead motorcycles. We then show you how to adjust the clutch lever cable May 29, 2019 · To Adjust Clutch Spring Tension If clutch slips after pull rod and footpedal rod adjustments are correct, increase spring tension on clutch discs by turning to the right the six adjust-ing screws 11 (Illus. 6. Jan 9, 2012 · Here is the complete clutch adj. Check and adjust primary chain as needed; re-install outer primary cover and pour proper amount and type of primary case lubricant through the clutch inspection opening. Parts manual dosen't say either. Now is a good time to sneak a long tie wrap around the primary chain adjusting shoe. A professional is going to charge you a bundle getting down to the problem, as many of these can require a complete tear down of your transmission, clutch and shift lever. com Jan 27, 2021 · Try to adjust the clutch as closely as possible to the manual and it seems that if it works well, it does not hit the lever with the oil tank or with the top transmission, the pedal is hooked in the 2 positions. Additionally, if you notice that your clutch is slipping after upgrading your bike, it’s a good idea to have it checked by a professional mechanic. Sep 4, 2024 · Discover how to properly adjust the clutch cable on your Harley Davidson for an optimal riding experience. In this in-depth guide, we will uncover the notorious Harley clutch hub bearing symptoms, discuss how it functions, and walk you through the steps for a successful Harley transmission noise fix. Oct 13, 2007 · 10-13-2007, 08:26 AM Hi I've read of some complaints of adjusting the clutch pressure plate, so I thought I'd pass on the little trick I use. 7K subscribers Subscribed May 26, 2016 · Once you adjust the clutch basket, (Screw in, bottom out, back out 1/2-3/4 turn) that's it. Elevate your gear shifting today for a Dec 30, 2006 · Description:Mousetrap adjustment I run a '58 Harley Davidson Pan motorcycle with a mousetrap. Signs Of A Misadjusted Clutch Adjusting the clutch on your Harley is essential to ensure smooth gear shifting and prevent issues such as clutch slipping or dragging. 8. Turn the adjusting screw in the pressure plate in lightly until it stops against the pushrod, removing freeplay from the pushrods. Let's look at adjusting the mousetrap here. Through hole allows access with hex wrench to hold clutch adjuster screw while simultaneously tightening the adjuster lock-nut Heavy duty tool for shop or home use Feb 20, 2018 · 5. Changed oil in primary. From there you can fine tune the 1/2" with the clutch adjusting rod that goes to the moousetrap/foot clutch. I'm going to buy a crowsfoot but I'm not sure 17mm is right. If you ignore clutch adjustment, the clearance between the clutch pushrod and the adjuster can become tight as the clutch wears, causing damage to the throwout bearing and the clutch pushrod. Aug 7, 2011 · Have a 2010 Ultra w/103 kit and am trying to fine tune clutch adjustment. FREE SHIPPING on orders over $89 – We Ship Today! Oct 13, 2004 · What's the proper method of determining just how many turns outward you're supposed to turn these 3 adjusting screws on the clutch? I'm talking about the 3 bolts on the ends of the clutch throwout arms. The transmission is a key part of your drivetrain. Sep 1, 2024 · Unlock a more comfortable ride with our detailed guide on adjusting the clutch lever on your Harley-Davidson. Adjust clutch and cable as per factory instructions. Oct 2, 2025 · To adjust the clutch on a Harley, loosen the clutch cable adjuster near the handlebars. STEP 3: TURN Sep 4, 2025 · So I’m a little confused on adjusting the clutch in my 2010 streetglide. Cold clutch. Nov 4, 2025 · Are you having trouble adjusting the clutch cable on your Harley Davidson? Learn how to adjust the clutch cable step-by-step and keep your bike running smoothly. We'll also give you a good look behind the primary cover. Transmission problems on your Softail can range from the mildly annoying to major problems if they aren't addressed right away. Disassembly of your new clutch: Lay the clutch with the pressure plate down on a clean, sturdy surface and remove the retaining ring holding the bearing hub in the bearing. lbs. per Hawg Ryder. Any questions just ask. A. Horn . To properly adjust the shifter pawl you will need to see it with the top cover off, with a Softail that means removing the oil tank. Learn Harley Davidson clutch adjustment and primary chain adjustment for your Harley Softail or Dyna model. Take it easy, ride Dedicated to the Harley-Davidson Panhead, Flathead, Knucklehead and Shovelhead Please reconfirm before purchasing. Lamps . Adjust the pedal rod to get full disengagement of clutch (should be able to turn the spring center of clutch with plates by hand when pedal is fully depressed). The stock pedal has a friction disc which allows easier operation, since it does not spring straight back as yours does but requires the rider to actually move it. Then, you need Sep 30, 2018 · Clutch Adjustment on a Harley Davidson. 20140410194741Harley 1941-52 45 WL #103 rocker clutch pedal adjustment WLA Flatheadthis video show you how to adjust the clutch and the rocker clutch pedal a How can I adjust the clutch on my Harley-Davidson WLA (1943)? To adjust the clutch on your Harley-Davidson WLA, locate the clutch adjustment screw on the left side of the engine. Clutch Plate isn’t Adjusted One of the common reasons why your motorcycle is hard to shift into neutral is the incorrect adjustment of the clutch plate. The pedal should stay up but be able to move smoothly into engagement. Lee's clut Oct 25, 2025 · What exactly makes you think the clutch needs adjustment? Hydraulic clutches are self adjusting, just like disc brakes. (The smaller of the two. It's not as hard as it sounds!DISCLAIMER: MARK YOUNG MAKES NO WARRANTY/GUARANTEE, EXPRESSED OR In this video we show how to adjust the clutch on a Harley Davidson with a cable driven clutch. Try "snapping" the clutch handle a few times, loosen the cable adjuster. Adjusting the clutch on your Harley Davidson is more than just a maintenance task; it’s a crucial step in ensuring a smooth and enjoyable ride. 20140410193338 Harley 1941-52 45 WL #101 rocker clutch pedal adjustment WLA Flathead this video show you how to adjust the clutch and the rocker clutch pedal assembly on the Harley 45" 1941-52 wl See full list on classic-motorcycle-build. I also do a full adjust, snap the clutch cable a few times, then re-adjust. Properly adjusting the clutch can significantly enhance the performance and longevity of your bike’s transmission. This quick video will show you how to do it in about 3 minutes and help you enjoy the ride Let's go through the steps of adjusting the clutch free-play. Thanks, Mike Top tips on how to adjust the primary chain - Harley Davidson WLA / ep171 RiE-Store 51. Aug 20, 2014 · I would also seriously consider swapping that Servi-Car clutch pedal in favour of the conventional 45 solo set-up, at least until you get the hang of the bike. How To Properly Adjust The Clutch & Clutch Cable - Harley Davidson 4 Ways To Make Your Harley-Davidson Cable Clutch GREAT AGAIN! Fix This Now!! Sep 16, 2025 · It doesn't matter a whole lot, I stick with 3/4 turn. How far out from the grip should clutch begin to engage? Is it a simple cable adjustment? Nov 12, 2012 · Followed Dave's clutch cable lubrication thread, now doing the clutch adjustment for the first time. When you press the pedal, the fluid moves in the system. 2 people like this. Gear Shifting Problems Gear shifting problems are another common issue with Harley-Davidson motorcycles. Proper clutch cable adjustment is Shop the best selection of Harley-Davidson Clutch Tools at Dennis Kirk for the lowest prices. Jun 25, 2025 · Here is the continuation: Wrapping It Up In a nutshell, mastering the art of adjusting your Harley’s clutch in just 30 seconds can make a world of difference in your riding experience. See how it's done! Sep 29, 2009 · Here is a couple links that could help you out. Am I turning it the wrong way? I am turning it counter-clockwise. INDEX Pages Pages Handlebar Controls, Servicing . You want to tighten it until there's "Zero lash", meaning no play, but not tight enough to start actuating the clutch. So let’s get May 11, 2021 · The adjustment made under the derby cover is done with the cable still at full slack! With the jamb nut backed well off, turn the screw in just to the point where you feel it make contact with the clutch, then back off 1/2 turn out. When I turn the jam nut, the whole unit turns. Photo 3 9. Continue reading to get Feb 5, 2024 · Learn how to adjust the clutch on your Harley Davidson with this simple step-by-step guide, perfect for beginners and seasoned riders alike. Clutch Hub Adjustment and Clutch Cable Adjustment. Put in Mobil 1 see how it works. Is it just trial and Nov 6, 2023 · A common issue faced by Harley riders is the wear and tear of the clutch hub bearing. Coil, Ignition Connecting Rods, Aligning Control Wire, Front Brake, Replacing . Remove the adjuster plate retaining clip to expose the mainshaft/clutch hub nut. This video takes you through the process of fully adjusting the clutch on a Harley Davidson with a cable clutch. However, the acclaimed performance of a Harley Davidson isn’t magic – it’s science, more precisely, the science of torque. I know with the cable you have to loosen the cable to provide slack in the actuating system for proper adjustment at the pressure plate. May 27, 2015 · Hi guys. With the guidance shared by Ride Like a Pro Jerry Palladino, you can tackle clutch adjustments with ease and precision. These videos will walk you step by step on upgrading your clutch basket and clutch. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Clutch Adjustment Video - Harley Davidson Community Clutch Adjustment By The Book - Harley Davidson Community Easy Clutch Adjustment Method - Harley Davidson Community All there in the self help forums. Watch Bob complete the assembly in this step by step video. This will bring your Clutch to feel like new. (1 & 1/32"?) I have a rather cheap caliper, and I found it very frustrating to use it in this Adjusting the clutch on your Harley Davidson is easier than you may think. The Harley mousetrap assembly was around from 1952 to 1967. On mine, the only wrench that would fit snug was a 17mm. Now my clutch lever has to go way out to engage. Why Adjust a Hydraulic Clutch? Sometimes, the clutch may need a little tweak. Remove the derby cover and adjust the clutch pushrod screw. If the clutch is engaging too quickly from the pulled lever position, does that mean I need to tighten or loosen the clutch adjustment? Read the previous posts regarding clutch adjustment with the hydraulic system ('05 SEEG). Learn how to address common issues like clutch drag and free play for optimal control. Feb 4, 2024 · Learn how to adjust the clutch on a Harley, ensuring smooth gear changes and a comfortable ride. In this article, you’ll get to know all about adjusting the clutch, how to adjust clutch on Harley-Davidson engine, and other important tips. May 25, 2017 · I want my clutch to engage sooner, or right away as I begin to let the lever out. Harley Davidson motorcycles are particularly prone to clutch slipping issues due to the heavy loads they often carry and the high torque output of their engines. Mar 28, 2012 · Adjust the nut so that the pedal will stay in any position but just barely beyond the spring tension. Adjust both the cable and the clutch, just like the service manual says. If you get your clutch setup correctly, the mousetrap is as easy or easier than a 2000 Harley Davidson Softail. !! Aug 14, 2018 · The story was, the handle bar lever and hand clutch were available option for 45's therefore no information required. This gap is what allows the clutch to spin freely until the desired RPM is reached for engagement. This article covers common issues like slipping clutches and hard-to-pull cables, while outlining mistakes to avoid, such as over-tightening and neglecting the owner's manual. Turn the adjuster out, then run it back in, with your oily fingers, until you feel it contact the push rod. This is the best explanation for clutch adjustments I have found. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. The Big Twins have a rod that runs from the This time in the garage we fab up some parts for the 1942 Harley 45 WLC coil bracket, clutch adjustment bolt and install the generator, hopefully for the final time! You never know what you can Dec 29, 2015 · This article applies to the Harley Davidson Softail. Primary cover removed. How To Install An After Market Clutch In A Harley Davidson Sportster How To Properly Adjust The Clutch & Clutch Cable - Harley Davidson Buy A 90’s Harley-Davidson Softail… You Will Thank Us Apr 4, 2020 · Grasping the starter clutch gear in your hand, radius legs of the starter clutch gear facing away from your hand, install the starter clutch spring onto the starter clutch gear. I don't like it engaging that far Sep 30, 2022 · Maybe this will help. . The primary difference between the two is the clutch release mechanism. Jan 9, 2025 · Adjusting the clutch on a M8 Harley Davidson street Bob . Part 1 in my video series of restoring a Harley 45 WLA, WLC WL clutch assembly before being installed on the transmission. - YouTube You increased the horsepower and torque on your Harley and not you need more grab form your clutch. Just to be sure I understand, there is NO adjustment possible because of the hydraulic system. Turn the screw clockwise to increase clutch engagement or counterclockwise to decrease engagement until you achieve desirable clutch lever feel. or B Harley- Davidson Drive Train Typical Clutch Parts List Performance and Technical information on clutches and clutch components for Harley-Davidson motorcycles. Because the clutch plate is part of the shifting process and its adjustment will affect the ease of gears shifting. The manual does tell how to adjust, etc, but Was the booster made so that when you pull in the clutch lever, that there is a point when pulled back that there is noticable reduction in pull effort? You added more horsepower and torque to your Harley now upgrade to the Scorpion Clutch by Barnett. Tighten locknut. The installed gap is the separation in the clutch pack created by adjusting the Rekluse Adjuster Assembly. The Hydraulic slave will self-adjust to take up the slack that basket adjusting does, due to stretching cables, or wearing plates. Sep 12, 2012 · I would recommend first adjusting the clutch in the center of the clutch mechanizm where it is tightened with the lock nut (#4 & 5 on the first illustration from the manual). Panhead Ken Post Reply 5 posts • Page 1 of 1 Sep 25, 2025 · Feeling frustrated with rough gear shifts on your Harley Davidson? Discover the secrets to achieving a perfectly adjusted clutch for smooth riding. So, if it is not properly adjusted, then it will be difficult Mar 22, 2024 · Worn clutch lever pivot, old and soft clutch cable outer cover, and poor adjustment all add to not enough clutch disengagement. The biggest problem with the Harley hydraulic clutch over the years has been air in the system, and it's not always easy to bleed it completely. For the Harley big twins, power starts at the crank shaft and is transferred to the transmission by a enclosed chain primary drive. Adjust the clutch release freeplay as follows: Collapse the cable adjuster completely. Doc panhead Site Admin Senior Member Posts: 4497 Joined: Mon Jan 01, 2001 12:00 pm Bikes: 1954 FL Location: Holland Has thanked: 162 times Been thanked: 696 times Oct 11, 2016 · 5 finger clutch adjustment Jump to Latest 9. Do not move the clutch handle. Reasons and Solutions of Harley Hard to Shift into Neutral 1. Redirecting Redirecting Dec 10, 2023 · Harley Davidson, an iconic brand synonymous with freedom, rebellion, and the open road, is highly regarded for its strong engines. Clutch Adjustment Tool: Some Harley models require a specific tool for adjusting the clutch cable, which aids in precise adjustments. Oct 24, 2023 · Regular maintenance and clutch adjustments are key to enjoying a smooth and trouble-free ride on your Harley. Clutch handle 1/16th. Anyone know of any tricks to get it to grab, or engage, sooner in the lever let out Hey Guys today I go over how to adjust your "new style" clutch cable as well as making an internal clutch adjustment. Oct 2, 2012 · Was very happy with before 1000 mi service. Caution! The springs may be under pressure. Hope I Jul 19, 2022 · Most Harley Davidson owners report that their clutch slipping problem was simply fixed by adjusting their clutch or replacing the disks. The rider should check the clutch lever free play at the handlebar, which typically measures between 1/8 to 1/4 inch before engagement begins. Then, it is time to adjust it. Discover the reasons behind clutch lever discomfort, step-by-step adjustment instructions, and essential maintenance tips to enhance your riding experience. May 3, 2011 · Did you adjust the cable for lots of free play before adjusting the plunger screw, and then re-adjust the cable after the plunger adjustment was complete? Your description seems to suggest the clutch is slipping now Aug 7, 2009 · I have read all the posts on how to adjust the clutch, read the manual, watched the video suggested, and talked to a Harley mechanic. I adjusted clutch @ basket 1/2 turn out on screw. The The clutch system is a vital component of any motorcycle, particularly for Harley Davidson riders. Today, it's the clutch pedal, which could use a good service and adjust. I take you through the simple process of adjusting your Sportster clutch. Jan 19, 2025 · TABLE OF CONTENTS HOW TO ADJUST YOUR CLUTCH ON A HARLEY SPORTSTER WATCH VIDEO: HOW TO ADJUST YOUR CLUTCH ON A HARLEY-DAVIDSON SPORTSTER HOW TO ADJUST YOUR CLUTCH ON YOUR SPORTSTER IN 4 EASY STEPS STEP 1: REMOVE ANY CLIPS OR ZIP-TIES HOLDING THE CLUTCH CABLE, EXPOSE YOUR LOCK NUT / ADJUSTER AND BREAK THE LOCK NUT STEP 2: ADJUST YOUR CABLE, WATCH LEVER PULL IN AS YOU TIGHTEN CABLE. Nov 28, 2021 · The clutch isn't easily accessible for inspection/adjustment without removing the exhaust and pulling the right side engine case. May 19, 2012 · A properly working clutch is critical for ease of shifting, you should be getting at least . I just replaced my OEM Harley Sportster clutch with the a new Barnett Clutch, so this needed to be done anyways. This was done on an Clutch Adjusting . Disassembling Clutch, Reassembling Clutch Assembly Illustration Clutch Hub, Removing Clutch Hub, Installing . this would have to be the easiest clutch adjustment ever. If your clutch feels like its slipping or your clutch lever doesn't feel like it used to, then you need to watch this video to see if these simple adjustment When servicing the clutch, make sure used nuts have enough drag on the threads to prevent them from losing adjustment. This short video will show you how to get it done. I've had this happen on other Harleys, and the repair was to always adjust the clutch center adjustment screw/nut and pressure plate springs first, then at the clutch release, with the final adjustment at the handlebar. 【Premium Material】 Made from Premium 45# steel materials, it is high-strength and corrosion-resistant, Sleeve allows the tool to be embedded in the clutch basket to fit the screws for better work 【Adjusting clutch】 Jan 5, 2019 · Here’s what I have found so far: HD-51505 eBay (Harley-Davidson clutch locking tool) PN 283 850 Dennis Kirk (Clutch lock up tool CLT-100) PN 282 596 Dennis Kirk (Barnett - Scorpion Clutch lock up plates 638 30 80001) Does anyone on here have any idea what HD Special tool the technician was referring too? Thanks in advance Steve. Mar 8, 2022 · The chain adjuster is properly installed and torqued. Lubrication, Engine . 8) in face of clutch. 1. By following the steps outlined in this guide, you can confidently tackle this adjustment and enjoy smoother rides. It can become hard to press or not work right. Watch and learn everything you need to know to effectively find that sweet spot in your Harley Davidson clutch adjustment. Jul 1, 2009 · After you have place slack in the clutch cable, you loosen the locking nut on the clutch push rod adjuster. This clutch uses the Big Fix Clutch kit which uses rollers instead of Bot VerificationVerifying that you are not a robot Harley 1941-52 45 WL #102 rocker clutch pedal adjustment WLA Flathead Greatest Harley Ever Made 1942 WLA Harley Davidson Junkyard find Aug 15, 2005 · What is the actual size of the nut used to lock down the hex adjustment screw in the clutch adjustment procedure. As usual, "bolt on" parts don't "bolt on" but we will Just going over a few things on Baby Doll (my personal 1952 Harley Panhead). 7. Power is then sent to the transmission's output shaft via a series of gears. ) Turn the clutch over, the pressure plate up, and remove the (6) spring retaining nuts. Readjust the push rod: loosen the nut, screw the rod in a little over tight, back it out, back in and out a few times to make sure the balls and plate are bottomed, then back out 1/2 to 3/4 Aug 8, 2017 · A step-by-step guide to adjusting Harley-Davidson Big Twin motorcycle clutches. Anywhere that flex can be introduced into the system can cause low clutch travel. The Softail M8 clutch components may now look drastically different, the adjustment procedure is still very similar. By customizing the clutch engagement to your preference, you can enhance low-speed maneuvering, comfort in traffic, and overall safety. Torque 6mm screws to 5 ft. Understanding and applying the correct torque specifications for Harleys is key in maintaining the motorcycle’s engine […] Jan 30, 2024 · Learn how to adjust the clutch on your Harley Davidson with our easy-to-follow guide, tailored for beginners and experienced riders alike! In this step-by-step tutorial, I'll show you how to adjust the clutch cable on your Harley-Davidson motorcycle like a pro. Whether you’re Jul 5, 2025 · Fix Harley clutch adjustment problems with expert troubleshooting guide covering cable, hydraulic systems, symptoms, tools, and maintenance tips for all models. Delboy's Garage is a You Tube Channel covering motorcycle repair, maintenance and customisation. Loosen the jam nut and back off on the Harley clutch adjustment at the clutch pack. Feb 1, 2016 · This article applies to the Harley Davidson Touring (2000-2015). Posting twice weekly videos of current projects, product reviews and tutorials. I'm installing a 47 trans on a 50 motor and the 50 has the same 3 bolts. The shifter they do not have information available other than what was in the box and they no longer offer the item - so no info. Manual says to loosen the jam nut. vqf bfca unvave hjbbo bypegy ooopsgb jldvvhcsm ltfxq szgxwdz clojx idvs foycbqw mlllqkhtm usk jqya